KNOWLEDGE BASE
Heavy Machine Design/Fabrication : a general list of heavy machinery.
Control Systems
Pipe Mill Equipment : plant and constituent equipment specific to pipe mills.
Process Technologies: welding, machine setting.
Mechanical Machine Elements
Heavy Machine Design/Fabrication
- Plate Shears ( nominal range: 3mm to 25mm plate thickness, up to 3.6 meters wide)
- Presses (Broad range including CNC, nominal capacity: 20 tonne to 2000 tonne)
- Hydraulic Work-Over units
- Plate Rolls (nominal range: 3 mm to 25 mm plate thickness, up to 3.6 meters wide)
- Stretcher Clamp Systems (for straightening aluminum extrusions)
- Stump Grinder Machines
- Drop Weight Tear Test machine (40 kJ)
- Hydro Static Test Machines (2000 tonne)
- Plate Flattening Roll Machines general
- Strip Edge Slitting machines
- Strip Edge Pre-bending machines
- Pipe Spherical End Forming machines
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Control Systems
- Single axis servo hydraulic
- Multiple axis servo hydraulic systems (master slave systems)
- Laser feature detection systems (seam tracking)
- Servo motor positioning systems general (high accuracy)
- Electro-hydraulic pressure regulating systems for Hydro-static test machines
- AC speed control
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Pipe Mill & Constituent Equipment (Features)
- Spiral Pipe Forming Machines
(nominally 25 mm X80)
- Forming Table Systems
- inherently stable, suitable for high speed forming and/or API production.
- fast and conveniently set during size change and fine tuned during running.
- Pre-bend Roller Sets
- Main Drive systems (nominally up to 1360 kN nominal driving force)
- Strip Edge Milling (I, Y, K profiles)
- Flattening Roll Machines
- Cross Join Welding Station
- Auxiliary Drive and De-coiling systems
- Coil Stand
- Final Welding Stands
- Laser weld seam tracking automation
- Boom design and servo actuation
- Pipe helical conveying systems
- Flux recovery and heating systems
- Hydrostatic Pipe Test machines
- Auto UT stands
- Pipe End Beveling machines
- Pipe handling, conveying and storage systems.
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Process Technologies
- Automated submerged-arc welding
- Weld design and specification
- Parameter optimization
- Optimum pipe mill machine and pipe formation settings
- Pipe mill plant process layout
- High speed auto MAG welding
- Strip edge milling
- Strip centering automation
- Final Welding Stand machine setting
- Weld seam tracking automation
- SAW weld flux recovery and drying systems
- Auto UT machine setting
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Mechanical Machine Systems & Elements
- Support frame structures
- Hydraulic Cylinders - Servo Hydraulic Cylinders
- Gear Transmission systems (gear box)
- Power Screw Jacks
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